Participate in product changeovers and provide technical support to ensure smooth transitions high product quality and faster production ramp-up Independently restart existing production or carry out complete start-ups for new production runs Ensure efficient operational performance of two production lines during assigned shifts Monitor production activities and ensure achievement of output and quality targets Track key operating parameters including forehearth temperature feeder mechanisms gob shape IS timer settings equipment movements lehr infeed settings and hot-end surface treatment Monitor production losses and quality deviations and take immediate corrective action
Supervise IS machine operators and provide hands-on technical support for troubleshooting and problem-solving Ensure quick safe and quality-focused equipment restart following machine breakdowns Coordinate with technical specialists including the IS Workshop Leader and Feeder Man whenever additional support is required Prevent equipment damage by ensuring proper machine operation and smooth movement of IS sections Monitor servo and cylinder cushion settings to maintain equipment condition and reliability Ensure standard machine set-up checklists are available and followed
Conduct random production sampling and perform at least two complete sampling checks per machine during each shift Increase sampling frequency depending on machine condition and production requirements Supervise hot-end quality inspections and ensure operators follow product specifications Conduct independent random quality checks to identify and prevent quality deviations Coordinate with cold-end sorting teams whenever machine-related issues affect finished-product quality Take immediate action when defects are identified at the hot end or cold end Maintain proper action records and traceability through inspection sheets New Qualiglass software and other defined reporting tools Ensure compliance with quality procedures and standards
Ensure machines and shop-floor areas are maintained in a clean organised and safe condition Ensure operators follow workplace discipline and established operating procedures Strictly enforce safety standards and ensure team members understand and follow safety requirements Provide safety guidance and training to operators whenever required Ensure proper swabbing practices including correct grease usage approved grease references prevention of wastage and disposal of soiled bottles as per instructions
Supervise IS machine operators and provide technical guidance during production activities Train new and inexperienced employees in IS machine operations Maintain effective communication with cold-end personnel and other production teams Participate in production management meetings and communicate production results upcoming activities priorities and required actions Coordinate with relevant teams to implement solutions and improve production performance Ensure proper shift handover including previous shift results pending issues special instructions and upcoming production activities Prepare detailed shift-end reports and share all relevant production information with the incoming team
Respond effectively to emergencies including energy failures and hot-end scraper-related situations Identify opportunities to improve machine performance production efficiency and product quality Take ownership of corrective actions and ensure timely implementation Perform any additional responsibilities required for the efficient operation of the plant
Minimum 5 years of hands-on experience in IS (Individual Section) glass manufacturing machines in a technically skilled position.Experience with different IS machine processes, including:Blow and Blow – preferred.Press and Blow – also considered.Experience working with advanced IS machines and high-quality manufacturing environments will be an added advantage.Strong technical knowledge of:Thermal systems.Hydraulic systems.Pneumatic systems.Mechanical systems.Good command of English (spoken, written and comprehension).Familiarity with computer applications and IT tools.Strong analytical and troubleshooting skills.Good understanding of production processes, machine settings and quality control.Strong focus on workplace safety and product quality.Ability to work collaboratively with cross-functional teams.Leadership skills and experience supervising production operators.
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