The Quality Control (QC) Engineer will ensure product quality process compliance and continuous improvement across manufacturing operations within the automotive product line. This role combines hands-on inspection data analysis and cross-functional coordination to verify that parts and assemblies meet design specifications safety standards and customer requirements from incoming materials through final release.
Inspection and testing: Perform incoming in-process and final inspections using appropriate measurement tools and test equipment; validate dimensional functional and cosmetic requirements against specifications and control plans.
Non-conformance management: Identify document and segregate non-conforming materials and products; raise and investigate NCRs (Non-Conformance Reports) determine root cause and support containment and corrective actions.
Process monitoring: Monitor production processes and quality metrics (e.g. scrap yield PPAP SPC); conduct regular audits and inspections to ensure adherence to work instructions and quality procedures.
Data analysis and reporting: Collect and analyse inspection data; prepare quality reports trend charts and KPIs to support management review and decision-making.
Continuous improvement: Support and lead improvement projects (6S Lean Six Sigma) to reduce variability waste and defects; propose and implement process changes and monitor effectiveness.
Supplier quality: Liaise with suppliers to communicate quality requirements perform supplier audits where required and support incoming material quality improvements.
Documentation and compliance: Maintain and update quality documentation including control plans inspection routes work instructions and test records; ensure compliance with automotive standards (IATF 16949) and customer-specific requirements.
Cross-functional collaboration: Work closely with production engineering design and logistics teams to resolve quality issues support new product introductions and ensure effective handover of corrective actions.
Training and support: Provide training and guidance to production staff on inspection techniques measurement systems and quality awareness; ensure correct use of gauges and test equipment.
Technical knowledge: Strong understanding of manufacturing processes measurement techniques and quality control principles; ability to read engineering drawings and specifications.
Analytical ability: Competent in data analysis root cause investigation and use of statistical tools (SPC FMEA) to drive corrective and preventive actions.
Attention to detail: Meticulous approach to inspection and documentation ensuring accuracy and traceability of records.
Communication skills: Clear verbal and written communication; able to explain technical findings to production staff engineers and suppliers.
IT proficiency: Experience with quality management systems Microsoft Office (Excel for data analysis) and familiarity with measurement software or databases.
Problem solving: Practical methodical approach to diagnosing issues and implementing robust solutions under time constraints.
Proactive: Anticipates quality risks and takes initiative to prevent recurrence.
Collaborative: Works effectively across teams building strong relationships to achieve shared quality objectives.
Organised: Manages priorities maintains accurate records and follows established procedures consistently.
Adaptable: Comfortable working in a fast-paced manufacturing environment and responding to changing production demands.
Degree or HNC/HND in Engineering Mechanical Engineering Manufacturing Technology or a related discipline or equivalent practical experience.
2 years experience in quality control or quality engineering within the automotive or similar manufacturing sector preferred.
Familiarity with automotive quality standards (IATF 16949) and customer-specific requirements; experience with PPAP APQP and FMEA is advantageous.
Experience using inspection equipment (calipers micrometers CMMs) and knowledge of measurement uncertainty; CAD awareness is beneficial.
Practical experience with quality management systems and continuous improvement methodologies (Lean Six Sigma) is desirable.
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